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Production Line Monitoring and AI - Reimagined

Asked to provide monitoring on industrial production line.
Reimaginded production line w/ bluetooth wireless sensors to collect data for AI/ML training.

Summary of Video:

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AI Production Line
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Problem Statement
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Customer wanted to figure out which equipment was causing production problems
Where to devote engineering time to increase productivity
Even after a maintenance “overhaul”, machines would still break down quickly after
Would it be possible to estimate production times using AI/ML
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Reimagine
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Reimagine - Design
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Reimagine - Embedded board
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Reimagine - Databases
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Need to find out which machines are faulting
Store the machine faults to a database
Add battery powered BT wireless modules with sensors
Important to add the guard sensors because can record which area of which machine is causing the stoppage
Important to add in/out sensors
_ can calculate where production losses are happening
_ working on those improvements to decrease losses
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Outcome
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User has reports on productivity
User knows which machines are faulting and what areas need work on to improve productivity
Knows where losses are occurring, therefore, where to focus effort
Correlation models are producing good results on predicting production dates
After 3 engineering rounds, was able to increase productivity by 24%
User has reports on productivity
User knows which machines are faulting and what areas need work on to improve productivity
Knows where losses are occurring, therefore, where to focus effort
Correlation models are producing good results on predicting production dates
After 3 engineering rounds, was able to increase productivity by 24%
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Lessons Learned
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Solid engineering experience produced good data
Need to understand all variables involved and record them
Wireless BT BLE sensors are non-intrusive
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Thank-You